DEVELOPMENT OF A CUSTOM 3D-PRINTED ORTHOTIC DEVICE WITH INTEGRATED ELECTRODE INTERFACES FOR ELECTRICAL STIMULATION IN CARPAL TUNNEL SYNDROME

Authors

  • Branko Štefanovič Technical University of Košice
  • Lenka Kaščáková
  • Bibiána Ondrejová
  • Miroslav Kohan
  • Jozef Živčák

DOI:

https://doi.org/10.14311/CTJ.2025.1.04

Abstract

This article focuses on the design and fabrication of a customized orthotic device with the capability of applying electrical stimulation for the treatment of carpal tunnel syndrome. A 3D positive model of the affected area was obtained using a handheld optical 3D scanner. This model was used for the orthosis design in suitable CAD (Computer-Aided Design) software. Two prototypes were produced: the first by Fused Deposition Modeling (FDM) with PLA, and the second by Selective Laser Sintering (SLS) with polyamide PA2200. The FDM variant required longer time of printing and extensive post-processing, offering low cost but limited durability. In contrast, the SLS orthosis was completed in shorter time, with higher material cost but improved flexibility, comfort, and surface quality. This work demonstrates the feasibility of producing individualized orthoses that integrate dual conservative therapies using additive manufacturing. Future research should include clinical validation and testing in diverse patient populations.

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Published

2025-03-31

Issue

Section

Original Research