Drece method for continuous severe plastic deformation of CuZn37 sheets
DOI:
https://doi.org/10.14311/AP.2024.64.0430Keywords:
UFG, SPD, DRECEAbstract
This paper presents a continuous severe plastic deformation (SPD) process for sheet metal called Dual Rolls Equal Channel Extrusion (DRECE) is introduced. The DRECE process achieves maximum sheet metal deformation by combining bending deformation with channel-angular shear deformation. The evolution of the microstructure and mechanical properties of the CuZn37 alloy has been experimentally investigated as a function of the number of repeated DRECE passes. The DRECE process was repeated up to four times at room temperature. As the number of passes increased, the character of the microstructure was gradually strongly deformed by intensive shear deformation. The microhardness and tensile properties changed significantly as a function of the number of repeated passes.
Downloads
References
W. Maziarz, M. Greger, P. Długosz, et al. Effect of severe plastic deformation process on microstructure and mechanical properties ofAlSi/SiC composite. Journal of Materials Research and Technology 17:948–960, 2022. https://doi.org/10.1016/j.jmrt.2022.01.023
R. Čada, M. Štěpán. Solution of a suitable method of production of contactor forgings. MM Science Journal (March):6304–6313, 2023. https://doi.org/10.17973/MMSJ.2023_03_2022100
K. Sternadelová, H. Krupová, D. Matýsek, P. Mohyla. Quality assessment of the vitreous enamel coating applied to the weld joint. MM Science Journal (March):6333–6338, 2023. https://doi.org/10.17973/MMSJ.2023_03_2022105
Y. Shi, Y. Wang, W. Shang, et al. Influence of grain size distribution on mechanical properties and HDI strengthening and work-hardening of gradient-structured materials. Materials Science and Engineering: A 811:141053, 2021. https://doi.org/10.1016/j.msea.2021.141053
J. Dutkiewicz, S. Rusz, W. Maziarz, et al. Modification of microstructure and properties of extruded Mg-Li-Al alloys of α and α + β phase composition using ECAP processing. Acta Physica Polonica A 131(5):1303–1306, 2017. https://doi.org/10.12693/APhysPolA.131.1303
V. Schindlerová, I. Šajdlerová. Use of the dynamic simulation to reduce handling complexity in the manufacturing process. Advances in Science and Technology Research Journal 14(1):81–88, 2020. https://doi.org/10.12913/22998624/113616
R. Thilagavathi, J. Viswanath, L. Čepová, V. Schindlerová. Effect of inflation and permitted three-slot payment on two-warehouse inventory system with stock-dependent demand and partial backlogging. Mathematics 10(21):3943, 2022. https://doi.org/10.3390/math10213943
M. Bučko, V. Schindlerová, H. Krupová. Application of lean manufacturing methods in the production of ultrasonic sensor. Tehnički vjesnik 29(5):1671–1677, 2022. https://doi.org/10.17559/TV-20220421141917
O. Hilšer, S. Rusz, W. Maziarz, et al. Structure and properties of AZ31 magnesium alloy after combination of hot extrusion and ECAP. Acta Metallurgica Slovaca 23(3):222–228, 2017. https://doi.org/10.12776/ams.v23i3.971
L. V. Wilches Pena, L. Wang, B. G. Mellor, et al. Characterisation of white etching structures formed in annealed AISI 52100 through high pressure torsion (HPT). Tribology International 184:108432, 2023. https://doi.org/10.1016/j.triboint.2023.108432
H. Parvin, M. Kazeminezhad. Strength evolution during accumulative roll bonding of the metal matrix composite. Journal of Materials Research and Technology 24:1513–1523, 2023. https://doi.org/10.1016/j.jmrt.2023.03.082
R. Čada, P. Lošák. Optimization of bellows and tubes cutting by disc knife to achieve the minimum burr size. MM Science Journal (December):5373–5380, 2021. https://doi.org/10.17973/MMSJ.2021_12_2021104
K. Kowalczyk, M. B. Jabłońska, M. Tkocz, et al. Effect of the number of passes on grain refinement, texture and properties of DC01 steel strip processed by the novel hybrid SPD method. Archives of Civil and Mechanical Engineering 22(3):115, 2022. https://doi.org/10.1007/s43452-022-00432-6
A. Shahmirzaloo, S. M. Hosseini, A. Siahsarani, et al. Influences of the constrained groove pressing on microstructural, mechanical, and fracture properties of brass sheets. Materials Research Express 7(11):116526, 2020. https://doi.org/10.1088/2053-1591/abc9f2
S. Atefi, M. H. Parsa, D. Ahmadkhaniha, et al. A study on microstructure development and mechanical properties of pure copper subjected to severe plastic deformation by the ECAP-Conform process. Journal of Materials Research and Technology 21:1614–1629, 2022. https://doi.org/10.1016/j.jmrt.2022.09.103
T. Kvačkaj, A. Kováčová, R. Kočisko, et al. Microstructure evolution and mechanical performance of copper processed by equal channel angular rolling. Materials Characterization 134:246–252, 2017. https://doi.org/10.1016/j.matchar.2017.10.030
H. H. Lee, J. I. Yoon, H. S. Kim. Single-roll angular-rolling: A new continuous severe plastic deformation process for metal sheets. Scripta Materialia 146:204–207, 2018. https://doi.org/10.1016/j.scriptamat.2017.11.043
K. Żaba, S. Puchlerska, Ł. Kuczek, et al. Effect of step size on the formability of Al/Cu bimetallic sheets in single point incremental sheet forming. Materials 16(1):367, 2023. https://doi.org/10.3390/ma16010367
O. Hilšer, S. Rusz, M. Pastrňák, R. Zabystrzan. Tensile properties and miicrohardness evolution in medium carbon sheets subjected to continuous SPD process. In 29th International Conference on Metallurgy and Materials (METAL 2020), pp. 339–343. 2020. https://doi.org/10.37904/metal.2020.3490
E. Evin, M. Tomáš. Comparison of deformation properties of steel sheets for car body parts. Procedia Engineering 48:115–122, 2012. Modelling of Mechanical and Mechatronics Systems. https://doi.org/10.1016/j.proeng.2012.09.493
P. Petroušek, R. Kočiško, T. Kvačkaj, et al. Formability evaluation of aluminium alloys by FLD diagrams. Acta Physica Polonica A 131(5):1344–1346, 2017. https://doi.org/10.12693/APhysPolA.131.1344
S. Rusz, O. Hilšer, V. Ochodek, et al. Effect of severe plastic deformation on mechanical and fatigue behaviour of medium-c sheet steel. Journal of Mining and Metallurgy, Section B: Metallurgy 56(2):161–170, 2020. https://doi.org/10.2298/JMMB190910008R
M. B. Jabłońska, K. Kowalczyk, M. Tkocz, et al. Dual rolls equal channel extrusion as unconventional spd process of the ultralow-carbon steel: finite element simulation, experimental investigations and microstructural analysis. Archives of Civil and Mechanical Engineering 21(1):25, 2021. https://doi.org/10.1007/s43452-020-00166-3
S. Rusz, O. Hilšer, V. Ochodek, et al. Influence of SPD process on low-carbon steel mechanical properties. MM Science Journal (June):2910–2914, 2019. https://doi.org/10.17973/MMSJ.2019_06_201890
M. Tkocz, K. Kowalczyk, T. Bulzak, et al. Finite element analysis of material deformation behaviour during DRECE: The sheet metal SPD process. Archives of Civil and Mechanical Engineering 23(3):145, 2023. https://doi.org/10.1007/s43452-023-00671-1
M. Koralnik, A. Dobkowska, B. Adamczyk-Cieślak, J. Mizera. The influence of the microstructural evolution on the corrosion resistance of cold drawn copper single crystals in NaCl. Archives of Metallurgy and Materials 65(1):55–64, 2020. https://doi.org/10.24425/amm.2019.131096
H. H. Lee, K. J. Hwang, H. K. Park, H. S. Kim. Effect of processing route on microstructure and mechanical properties in single-roll angular-rolling. Materials 13(11):2471, 2020. https://doi.org/10.3390/ma13112471
P. C. Yadav, N. K. Sharma, S. Sahu, S. Shekhar. Influence of short heat-treatment on microstructural and mechanical inhomogeneity of constrained groove pressed Cu-Zn alloy. Materials Chemistry and Physics 238:121912, 2019. https://doi.org/10.1016/j.matchemphys.2019.121912
S. C. Yoon, P. Quang, S. I. Hong, H. S. Kim. Die design for homogeneous plastic deformation during equal channel angular pressing. Journal of Materials Processing Technology 187–188:46–50, 2007. https://doi.org/10.1016/j.jmatprotec.2006.11.117
O. Hilšer, M. Pastrňák, S. Rusz. Finite element analysis of twist channel angular pressing. MM Science Journal (March):6314–6318, 2023. https://doi.org/10.17973/MMSJ.2023_03_2022101
H. H. Lee, H. K. Park, J. Jung, et al. Multi-layered gradient structure manufactured by single-roll angular-rolling and ultrasonic nanocrystalline surface modification. Scripta Materialia 186:52–56, 2020. https://doi.org/10.1016/j.scriptamat.2020.03.051
X. T. Fang, G. Z. He, C. Zheng, et al. Effect of heterostructure and hetero-deformation induced hardening on the strength and ductility of brass. Acta Materialia 186:644–655, 2020. https://doi.org/10.1016/j.actamat.2020.01.037
S. E. Mousavi, A. Sonboli, M. Meratian, et al. Achieving an exceptional ductility at room temperature in a low SFE copper alloy fabricated by severe plastic deformation. Materials Science and Engineering: A 802:140654, 2021. https://doi.org/10.1016/j.msea.2020.140654
M. Ebrahimi, S. Attarilar, F. Djavanroodi, et al. Wear properties of brass samples subjected to constrained groove pressing process. Materials & Design 63:531–537, 2014. https://doi.org/10.1016/j.matdes.2014.06.043
Downloads
Published
Issue
Section
License
Copyright (c) 2024 Martin Pastrňák, Radek Čada, Tomáš Pektor, Stanislav Rusz, František Tatíček, Jarosław Mizera, Marie Pastrňáková
This work is licensed under a Creative Commons Attribution 4.0 International License.