Experimental Analysis of Fiber Movement and Rheological Response of Steel Fiber-Reinforced Concrete under Vibration Compaction

Authors

  • Michaela Frantová Czech Technical University in Prague, Faculty of Civil Engineering, Department of Concrete and Masonry Structures
  • Petr Štemberk Czech Technical University in Prague, Faculty of Civil Engineering, Department of Concrete and Masonry Structures
  • Vojtěch Zacharda Czech Technical University in Prague, Faculty of Civil Engineering, Department of Concrete and Masonry Structures

DOI:

https://doi.org/10.14311/CEJ.2026.03.0024

Keywords:

Steel fiber-reinforced concrete, Vibration compaction, Fiber movement, Fresh concrete rheology, Numerical model validation, Immersion vibrator

Abstract

This experimental study investigates the movement of steel fibers in fresh steel fiber-reinforced concrete (SFRC) during vibration compaction, with emphasis on generating controlled data suitable for validation of numerical models. Computational fluid dynamics (CFD), lattice Boltzmann methods (LBM), and discrete element methods (DEM) are increasingly used to simulate fresh concrete flow; however, their validation remains limited by the availability of experimental datasets with clearly defined boundary conditions.

To address this limitation, experiments were performed with controlled vibration parameters, prescribed initial fiber arrangements, and measured fiber positions at different depths and radial distances from an immersion vibrator. A modified destructive method was used to expose and record the position of steel fibers after vibration durations of 10 s and 30 s.

The measured fiber movement was evaluated using basic rheological assumptions and was approximated by a shear-thinning power-law fluid model with a behavior index of n=0.81. The angular velocity of fiber displacement was expressed as a function of radial distance from the vibrator, providing a practical relation for comparison with numerical simulations.

The results indicate that fiber movement was governed mainly by radial distance from the vibrator and vibration duration. Within the tested configuration, vibration up to 30 s caused local fiber displacement but did not indicate systematic fiber alignment within the tracked fiber positions. The presented dataset and analytical approximation may support the validation of numerical models of fresh SFRC during vibration compaction. 

Received:                                              26.04.2026

Received in revised form:                  13.07.2026

Accepted:                                              22.07.2026

Downloads

Download data is not yet available.

References

Cai Y, Liu Q, Chen M, Xiong Q X, Šavija B., 2025. A CFD-based numerical model for predicting the slump and slump flow of fresh concrete from a rheological perspective. Construction and Building Materials, vol. 458, article no. 138501. https://doi.org/10.1016/j.conbuildmat.2024.138501

Li Y, Hao J, Jin C, Wang Z, Liu J., 2021. Simulation of the flowability of fresh concrete by discrete element method. Frontiers in Materials, vol. 7, article no. 603154. https://doi.org/10.3389/fmats.2020.603154

Zhan Y, Gong J, Huang Y, Shi C, Zuo Z, Chen Y., 2019. Numerical study on concrete pumping behavior via local flow simulation with discrete element method. Materials, vol. 12, no. 9, article no. 1415. https://doi.org/10.3390/ma12091415

Qiu L-C, Han Y., 2018. 3D simulation of self-compacting concrete flow based on MRT-LBM. Advances in Materials Science and Engineering, vol. 2018, article no. 5436020. https://doi.org/10.1155/2018/5436020

Vasilic K, Gram A, Wallevik J E., 2019. Numerical simulation of fresh concrete flow: insight and challenges. RILEM Technical Letters, vol. 4, p. 57-66. https://doi.org/10.21809/rilemtechlett.2019.92

Cai Y, Chen M, Xia J, Zhao X, Prateek G, Wang Q, Liu Q., 2024. Numerical modelling of flow performance of fresh concrete considering rheological characteristics. Cement and Concrete Composites, vol. 152, article no. 105632. https://doi.org/10.1016/j.cemconcomp.2024.105632

Zhao Y, Bi J, Wang Z, Huo L, Guan J, Zhao Y., 2021. Numerical simulation of the casting process of steel fiber reinforced self-compacting concrete: influence of material and casting parameters on fiber orientation and distribution. Construction and Building Materials, vol. 312, article no. 125337. https://doi.org/10.1016/j.conbuildmat.2021.125337

Coetzee C J., 2016. Calibration of the discrete element method and the effect of particle shape. Powder Technology, vol. 297, p. 50-70. https://doi.org/10.1016/j.powtec.2016.04.003

Dupont D, Vandewalle L., 2005. Distribution of steel fibres in rectangular sections. Cement and Concrete Composites, vol. 27, no. 3, p. 391-398. https://doi.org/10.1016/j.cemconcomp.2004.03.005

Voigt T, Bui V K, Shah S P., 2004. Drying shrinkage of concrete reinforced with fibers and welded-wire fabric. ACI Materials Journal, vol. 101, no. 3, p. 233-241. https://doi.org/10.14359/13119

Ullah F, Al-Neshawy F, Punkki J., 2018. Early age autogenous shrinkage of fibre reinforced concrete. Nordic Concrete Research, vol. 59, no. 1, p. 59-72. https://doi.org/10.2478/ncr-2018-0015

Choi S Y, Park J S, Jung W T., 2011. A study on the shrinkage control of fiber reinforced concrete pavement. Procedia Engineering, vol. 14, p. 2815-2822. https://doi.org/10.1016/j.proeng.2011.07.354

Prayuda H, Monika F, Cahyati M D, Saleh F., 2020. Self fiber compacting concrete (SFCC) properties incorporated with silica fume and fiber. Stavební Obzor - Civil Engineering Journal, vol. 29, no. 1, p. 52-60. https://doi.org/10.14311/CEJ.2020.01.0005

Soroushian P, Jahangirnejad S., 2021. Enhancement of concrete pipes through reinforcement with discrete fibers. Stavební Obzor - Civil Engineering Journal, vol. 30, no. 1, p. 136-146. https://doi.org/10.14311/CEJ.2021.01.0010

Zhang T, Pan D., 2021. Mechanical properties of steel-polypropylene hybrid fiber reinforced concrete in building structure. Stavební Obzor - Civil Engineering Journal, vol. 30, no. 2, p. 501-512. https://doi.org/10.14311/CEJ.2021.02.0037

Martinie L, Roussel N., 2011. Simple tools for fiber orientation prediction in industrial practice. Cement and Concrete Research, vol. 41, no. 10, p. 993-1000. https://doi.org/10.1016/j.cemconres.2011.05.008

Morón A, Ferrández D, Saiz P, Álvarez M, Morón C., 2021. New system for vibrating and orientation of steel fibers in masonry mortars. Journal of Building Engineering, vol. 43, article no. 102827. https://doi.org/10.1016/j.jobe.2021.102827

Ferrara L, Meda A., 2006. Relationships between fibre distribution, workability and the mechanical properties of SFRC applied to precast roof elements. Materials and Structures, vol. 39, no. 4, p. 411-420. https://doi.org/10.1617/s11527-005-9017-4

Lataste J F, Behloul M, Breysse D., 2008. Characterisation of fibres distribution in a steel fibre reinforced concrete with electrical resistivity measurements. NDT & E International, vol. 41, no. 8, p. 638-647. https://doi.org/10.1016/j.ndteint.2008.03.008

Boulekbache B, Hamrat M, Chemrouk M, Amziane S., 2010. Flowability of fibre-reinforced concrete and its effect on the mechanical properties of the material. Construction and Building Materials, vol. 24, no. 9, p. 1664-1671. https://doi.org/10.1016/j.conbuildmat.2010.02.025

Krasnikovs A, Kononova O, Eiduks M, Kalinka J, Kharkova G, Galushchak A, Machanovsky A., 2010. Fiber orientation in viscous fluid flow with and without vibration. Journal of Vibroengineering, vol. 12, no. 4, p. 523-532.

Edgington J, Hannant D J., 1972. Steel fibre reinforced concrete: the effect on fibre orientation of compaction by vibration. Materials and Structures, vol. 5, no. 25, p. 41-44. https://doi.org/10.1007/BF02479076

Li J, Tian Z, Sun X, Ma Y, Liu H, Lu H., 2022. Modeling vibration energy transfer of fresh concrete and energy distribution visualization system. Construction and Building Materials, vol. 354, article no. 129210. https://doi.org/10.1016/j.conbuildmat.2022.129210

Banfill P F G., 2006. Rheology of fresh cement and concrete. In: Rheology Reviews 2006, British Society of Rheology, p. 61-130, ISBN 0-9547414-4-7.

Neville A M., 2004. Properties of Concrete, 4th ed., Pearson Education Limited, 844 pp.

Taylor R W., 1976. The compaction of concrete by internal vibrators: an investigation of the effects of frequency and amplitude. Technical Report No. 42.511, Cement and Concrete Association, Slough, 26 pp.

Banfill P F G, Teixeira M A O M, Craik R J M., 2011. Rheology and vibration of fresh concrete: predicting the radius of action of poker vibrators from wave propagation. Cement and Concrete Research, vol. 41, no. 9, p. 932-941. https://doi.org/10.1016/j.cemconres.2011.04.011

Bingham E C., 1916. An investigation of the laws of plastic flow. Bulletin of the Bureau of Standards, vol. 13, p. 309-353. https://doi.org/10.6028/bulletin.304

Wallevik O H, Feys D, Wallevik J E, Khayat K H., 2015. Avoiding inaccurate interpretations of rheological measurements for cement-based materials. Cement and Concrete Research, vol. 78, p. 100-109. https://doi.org/10.1016/j.cemconres.2015.05.003

Onyelowe K C, Kontoni D P N., 2023. A critical review of rheological models in self-compacting concrete for sustainable structures. Scientific Reports, vol. 13, article no. 21296. https://doi.org/10.1038/s41598-023-48673-6

Chatzimina M, Georgiou G, Alexandrou A., 2009. Wall shear rates in circular Couette flow of a Herschel-Bulkley fluid. Applied Rheology, vol. 19, no. 3, article no. 34288. https://doi.org/10.3933/ApplRheol-19-34288

Pichler C, Röck R, Lackner R., 2017. Apparent power-law fluid behavior of vibrated fresh concrete: engineering arguments based on Stokes-type sphere viscometer measurements. Journal of Non-Newtonian Fluid Mechanics, vol. 240, p. 44-55. https://doi.org/10.1016/j.jnnfm.2016.12.007

Downloads

Published

2026-10-31

Issue

Section

Articles

How to Cite

Experimental Analysis of Fiber Movement and Rheological Response of Steel Fiber-Reinforced Concrete under Vibration Compaction. (2026). Stavební Obzor - Civil Engineering Journal, 35(3), 384-402. https://doi.org/10.14311/CEJ.2026.03.0024